3D precast yard with casting beds, storage areas and production facilities

Smart Precast Beam Yard Digital Twin Solution

Coordinate casting, storage, transport and erection around each beam

Connect production plans, bed availability, process records and connected equipment in a 3D workspace for informed scheduling, coordination and quality traceability.

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Connecting plans with field conditions

Continuous processes and changing bed, beam and equipment status require field records tied to specific objects.

  1. Disconnected schedules

    Relate erection sequence to production capacity when preparing casting plans.

  2. Unclear bed availability

    Locate beams, process stages and bed occupancy in one view.

  3. Fragmented quality records

    Link beam records, material tests and inspection forms as production proceeds.

  4. Isolated equipment data

    Connect field monitoring and alarms to their equipment and locations.

One view of production and field status

Link the BIM yard and GIS scene with production and field data, moving from an overview to individual beds, beams and monitoring points.

  • Production linked to 3D objects

    Organize information by beam, bed and zone and update status and location from process reports.

  • A shared operational view

    Bring production, quality, safety, personnel and equipment status together with video and sensor information.

One view of production and field status

Plan production around erection demand

Coordinate beam types, production lines and erection tasks through capacity-aware scheduling and planned-versus-actual progress checks.

  • Connect erection and casting plans

    Generate casting plans from beam capacity, production lines and erection dates, with online editing and spreadsheet import.

  • Identify resource constraints early

    Check storage constraints and review schedules and visual progress to adjust production arrangements.

Plan production around erection demand

Locate each beam and trace each process

Connect beam identity, process transitions and bed usage, with field scanning and reporting supporting current and historical views.

  • A beam identity across production

    Use a unique QR identity to associate beam information, process times, responsible roles and acceptance photos.

  • Visible casting and storage resources

    View availability and occupancy in 2D and 3D and use time and space constraints to support storage-bed recommendations.

Locate each beam and trace each process

Connect production records with quality documentation

Associate production, materials, tests and inspection forms with beam identity for traceable source data, approvals and archives.

  • Populate inspection forms from registers

    Integrate laboratory, material, stressing and grouting records through configured interfaces and forms, with approval and batch printing.

  • Track inspection and corrective actions

    Record responsibility, issue photos, corrective actions and verification alongside quality inspections and technical briefings.

Connect production records with quality documentation

Coordinate materials with production demand

Connect material demand with inventory, processing and concrete production records to compare planned and actual consumption.

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Material planning and traceability dashboard

Material planning and traceability

Summarize demand from beam plans and bills of quantities and relate batch, receipt, issue and consumption records.

Batching plant integration dashboard

Batching plant integration

Connect plant controls, weighbridges and silo levels with mix designs, casting orders, output volumes and stock.

Rebar processing coordination dashboard

Rebar processing coordination

Connect equipment, BOMs and inventory records to follow processing tasks and raw, semi-finished and finished materials.

Connect equipment monitoring with field work

Integrate crane, stressing, grouting and curing data where interfaces permit, with video, environmental monitoring and alarm history for field review.

  • Visible status of critical equipment

    View equipment status, loads, wind speed and trends with monitoring points linked to model locations.

  • Monitoring supports coordinated response

    Route configured alarms into inspection, maintenance and corrective-action records, with broadcast and spray integration where supported.

Connect equipment monitoring with field work